Celeros Flow Technology injects new life into 40 12 months previous SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this project, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the present pump might not have the ability to ship this requirement. Nozzle loads have been a particular concern. pressure gauge ไฮ ด รอ ลิ ค turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is one of a quantity of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational efficiency. There had also been no upkeep interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to operate in such harsh situations and with no regular upkeep over such a long period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in efficiency, saving the shopper the price and misplaced production time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to verify that the nozzle masses would withstand the specified temperature improve. As a end result, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are really happy with the finish result of the SAGD pump improve. It has not only achieved the specified manufacturing increase for the shopper, but in addition supplied a more sustainable and cost-effective solution than whole pump substitute. Using เครื่องมือที่ใช้ในการวัดความดัน and analysis, we now have been capable of give the present pump a new lease of life and ensure it’ll proceed to carry out well for many more years.”
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