A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and an established chief within the area of air, nitrogen, power, flow (pumps), steam boiler and lighting options, recently took a daring decision which has modified the means in which its buyer – and Rand Air – will strategy future hires of an identical nature.
Working within the petrochemical sector requires critical attention to detail, with absolute security always crucial. When Rand-Air was approached by a long-standing customer in this sector for tools to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an progressive and agile method, developing with a unique answer from those previously utilized.
“The venture undertaken was uncommon by nature. Our customer required the use of an air compressor which could carry out optimally in a high-risk, volatile setting. We due to this fact determined that this particular project demanded a contemporary resolution – and a departure from the way by which it had beforehand been approached,” explains Rand-Air seasoned petrochemical industry gross sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether or not it’s water or oil – because of its excessive volatility. Contaminants may cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off challenge. Rand-Air therefore took the decision to go with the Class zero oil-free compressor as a outcome of its manufacturing of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this venture, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew level of minus forty degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this explicit buyer had always used nitrogen to clear their pipelines. By offering the Class 0 oil-free air resolution, Rand-Air was able to show that this was the higher solution on this case: capable of supply a extra environment friendly solution in a shorter time, and with considerably much less potential contamination or safety threat.
Ultimate efficiency with multiple makes use of
The first pipeline clearing venture using oil-free air turned out to be so profitable that the estimated five day compressor rent, was completed in only one. This unbelievable achievement further highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, 4 more projects took place through the course of the year, and another is ready for October.
“Efficiency and air purity are the rationale that this particular compressor is the most effective and most viable answer for clearing pipelines,” says Lake. Compressors employed by the customer this 12 months embrace the PTS1600 compressor with a dryer which produces 1600 cubic toes of compressed air per minute.
“Oil-free compressors are able to be efficient over super distances. For instance, some of the pipeline projects have required air to be pumped through pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, strain drops – which impacts the circulate. It is essential that air is pumped into the tanks at below 4 Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers often solely hire them for instrumentation, fermentation and aerating containers that are normal makes use of for these machines.
According to Lake, the reality that these compressors can also be utilized in functions similar to clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to transferring an 80 ton transformer, due to its capacity to blow up industrial pillows which are then placed underneath the heavy transformer and floated,” she remarks.
All different capabilities aside, the most compelling reason for the hire of the Class 0 oil-free compressor was because of its ability to supply clear, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its high degree of customer success and repeat enterprise to an around-the-clock service and powerful team effort: “We have made ourselves indispensable to so many customers, due to our extremely high requirements and substantial business experience. Whenever there’s a want for rental gear, prospects insist on using our solutions and providers – because of our stringent security audits, impeccable service and superior technical help,” says Lake.
True to เพชเชอร์เกจ in many industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective solutions to customer’s operational needs.
“We are a staff which works collectively and supports one another irrespective of the duty. Our technicians and employees are on name 24/7 to make sure customer service and support. We will at all times be prepared to go above and past for a customer, looking at their problems from fresh angles, to search out them the most effective answer potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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